The Two Roll Sand Making Machine?is a kind of machine which is extended by the spring roller crusher. The advantage of hydraulic structure is that it can control the pressure between two reliefs accurately. Long-term continuous operation can still guarantee the crushing pressure between two rollers. Therefore, the equipment of roller crusher in the grinding system can give full play to the production capacity of the grinding equipment. Generally, the output can be increased by 30%~40%, and the total energy consumption can be reduced by 20%-30%.
Two Roll Sand Making Machine Test video
Why Choose Huashengming?
1. Superior to Hammer Crushers: No need for frequent replacement of vulnerable parts.
2. High-Quality Sand: Produces well-rounded sand particles with rational grading, low over-crushing rate, and high output.
3. Advantages Over Hammer/Impact Crushers: Roller sleeves have an average service life of over 2 years.
4.Patented Technology: The high chromium manganese steel wear-resistant roller skin (national patent), precise discharge adjustment system (national patent), and roll design (national patent) ensure optimal performance.
Two Roll Sand Making Machine?Suitable Materials
River pebbles, calcite, quartz, glass, marble, cobblestone, bentonite, iron ore, bluestone, mountain rock, limestone, weathered sand, diabase, granite, basalt, and other materials for crushing and sand-making.
Working Principle
The Two Roll Sand Making Machine?uses two independently driven rollers that rotate in opposite directions, generating extrusion and shearing forces to crush materials. Feed material enters through the inlet, is crushed by the rollers, and discharged naturally. If unbreakable or oversized materials are encountered, the hydraulic cylinders or springs automatically retract the rollers to widen the gap, allowing the material to fall through safely. The discharge size is adjusted by controlling the hydraulic or spring pressure.
Performance Advantages
Superior Product Shape: Minimal over-crushing.
Adjustable Discharge Size: Simple and precise control.
Non-Clogging Design: Optimized structure avoids blockages.
Dual Motors: Powerful and reliable.
High Durability: Rollers made of patented manganese steel for extended lifespan.
Cost-Effective: Low investment and operating costs.
Model Categories
The crusher is classified into small, medium, and large models:
1. Small Spring Models?(2PGT series): 2PGT400×250, 2PGT400×400, 2PGT610×400. Hourly output: 2–20 tons. Ideal for small/medium sand plants.
2. Medium Spring Models?(2PGT series): 2PGT750×500, 2PGT800×600. Hourly output: 10–50 tons. Cost-effective for new sand plants.
3. Medium Hydraulic Models?(2PGY series): 2PGY750×500, 2PGY800×600, 2PGY800×800, 2PGY1000×800. Hourly output: 20–80 tons. Higher efficiency and automation.
4. Large Hydraulic Flagship Models?(2PGY series): 2PGY1000×1000, 2PGY1200×1200, 2PGY1500×1000, 2PGY1800×1000, 2PGY2000×1000. Hourly output: 80–400 tons. Designed for large-scale plants with one-click operation.
What is Roller sand making machine
The Roller sand making machine is a kind of machine which is extended by the spring roller crusher. The advantage of hydraulic structure is that it can control the pressure between two reliefs accurately. Long-term continuous operation can still guarantee the crushing pressure between two rollers. Therefore, the equipment of roller crusher in the grinding system can give full play to the production capacity of the grinding equipment. Generally, the output can be increased by 30%~40%, and the total energy consumption can be reduced by 20%-30%.
Why Choose Huashengming?
Superior to Hammer Crushers: No need for frequent replacement of vulnerable parts.
High-Quality Sand: Produces well-rounded sand particles with rational grading, low over-crushing rate, and high output.
Advantages Over Hammer/Impact Crushers: Roller sleeves have an average service life of over 2 years.
Patented Technology: The high chromium manganese steel wear-resistant roller skin (national patent), precise discharge adjustment system (national patent), and roll design (national patent) ensure optimal performance.
Roller Sand Making Machine?Suitable Materials
River pebbles, calcite, quartz, glass, marble, cobblestone, bentonite, iron ore, bluestone, mountain rock, limestone, weathered sand, diabase, granite, basalt, and other materials for crushing and sand-making.
Working Principle
The Roller Sand Making Machine uses two independently driven rollers that rotate in opposite directions, generating extrusion and shearing forces to crush materials. Feed material enters through the inlet, is crushed by the rollers, and discharged naturally. If unbreakable or oversized materials are encountered, the hydraulic cylinders or springs automatically retract the rollers to widen the gap, allowing the material to fall through safely. The discharge size is adjusted by controlling the hydraulic or spring pressure.
Model Categories
The crusher is classified into small, medium, and large models:
Small Spring Models?(2PGT series): 2PGT400×250, 2PGT400×400, 2PGT610×400. Hourly output: 2–20 tons. Ideal for small/medium sand plants.
Medium Spring Models?(2PGT series): 2PGT750×500, 2PGT800×600. Hourly output: 10–50 tons. Cost-effective for new sand plants.
Medium Hydraulic Models?(2PGY series): 2PGY750×500, 2PGY800×600, 2PGY800×800, 2PGY1000×800. Hourly output: 20–80 tons. Higher efficiency and automation.
Large Hydraulic Flagship Models?(2PGY series): 2PGY1000×1000, 2PGY1200×1200, 2PGY1500×1000, 2PGY1800×1000, 2PGY2000×1000. Hourly output: 80–400 tons. Designed for large-scale plants with one-click operation.
Spring Roller Sand Making Machine is suitable for crushing sticky stone material into medium size. Roller crusher utilizes two rollers rotating in opposite direction to crush the material, which consists of motor, bracket, fixed rollers, movable rollers and springs. Most of its roller surfaces are glossy, and the bearings of the movable rollers can be moved along the machine frame and held against it by springs. Therefore, When a particularly hard object accidentally drops into the machine, the bearing can be moved out of the way to expel it. Furthermore, before the machine runs, the gap between the two rolls should be adjusted with shims to ensure the crushing size.
What is Spring Roller Sand Making Machine
The Spring Roller Sand Making Machine?is suitable for coarse and medium crushing of brittle blocky materials in industries such as cement, chemical industry, power, mining, metallurgy, building materials, refractory materials, and coal mines. It has a large feed particle size and adjustable discharge particle size, and can crush materials with compressive strength ≤160MPa.
The Spring Roller Sand Making Machine crushes the material by falling through the feed opening into the space between the two rollers for extrusion crushing, and the finished material falls naturally. When encountering hard or unbreakable materials, the rollers of the roller crusher can automatically retreat under the action of the hydraulic cylinder or spring, increasing the roller gap, allowing the hard or unbreakable materials to fall, thereby protecting the machine from damage. The two rollers rotating in opposite directions have a certain gap, and by changing the gap, the maximum discharge particle size of the product can be controlled. The double-roller crusher uses a pair of opposite rotating round rollers, while the four-roller crusher uses two pairs of opposite rotating round rollers for crushing operations.
Reasons for?choosing?us
1. Compared with hammer sand making machine, stone roller crusher does not need to replace wearing parts.
2. The finished product features pretty shape, well gradation, low over-crushing rate and high output.
3. Yellowish brown stone roller crusher is superior to hammer crusher and impact crusher, and the average service life ofitsroller sleeve is more than 2 years.
4. Roller skin contains high content of chromium, manganese and other rare metal materials. Adjustable discharge size.
River pebble roller crusher working principle
The? Roller Mill Crusher?operates through rollers. The pebbles, put into the machine through the inlet, are crushed by the squeezing between the rollers. The discharge size can be controlled by adjusting the gap between the two rollers. If the gap becomes larger, the discharged size becomes larger. While the gap becomes smaller by compressing spring, the discharge size also becomes smaller.
Product category
Roller Mill Crusher is divided into several kinds: Spring fine crushing sand making machine, cardan shaft drive roller crusher, hydraulic fine crushing sand making machine.You can choose the machine according to your budget and the facts.
Product Model
The crusher is classified into small, medium, and large models:
1. Production capacity: 2-12 tph
Small stone roller crusher: 250x250，400x250，400x400，610x400
2.Production capacity: 20-50 tph
Medium stone roller crusher: 750x500，800x600，800x800，1000x800
3. Production capacity: 50-400 tph
Large stone roller crusher: 1200x800，1200x1000，1500x800，1500x1000，1500x1200，1800x1200，2000x1000 or larger.
HSM machines?features different configurations. The sales manager can recommend the proper product to the customers?according?to their facts.
What is CNC Roller Pressing Machine?
CNC Roller Pressing Machine?is a highly efficient and precise crushing machine that utilizes Computer Numerical Control (CNC) technology. The CNC system allows for fine-tuned adjustments to roller pressure, enabling consistent output and enhanced performance. This results in energy savings, reduced wear on machinery, and higher production capacity.
Key Features and Benefits
1. Precise Control: The CNC technology allows for exact adjustments to crushing force, ensuring that the sand and gravel produced meet quality standards.
2. Energy Efficiency: With less energy consumption compared to traditional crushers, the CNC Roller Pressing Machine helps reduce operating costs.
3. Versatility: The CNC roller press can handle a wide variety of raw materials, including different types of sand and gravel, making it a versatile choice for many production lines.
4. Durability: Built with high-quality components, the CNC roller press is designed to handle heavy workloads, ensuring long-term reliability with minimal maintenance.
CNC Roller Pressing Machine Models: Finding the Right Fit
When considering the right crusher for your sand and gravel production needs，it's important to choose a model that fits your production requirements.
Double roller crushers?come in various sizes to accommodate different production scales. Here are the categories based on different models:
1. Small Spring Models?(2PGT series): 2PGT400×250, 2PGT400×400, 2PGT610×400. Hourly output: 2–20 tons. Ideal for small/medium sand plants.
2. Medium Spring Models?(2PGT series): 2PGT750×500, 2PGT800×600. Hourly output: 10–50 tons. Cost-effective for new sand plants.
3. Medium Hydraulic Models?(2PGY series): 2PGY750×500, 2PGY800×600, 2PGY800×800, 2PGY1000×800. Hourly output: 20–80 tons. Higher efficiency and automation.
4. Large Hydraulic Flagship Models?(2PGY series): 2PGY1000×1000, 2PGY1200×1200, 2PGY1500×1000, 2PGY1800×1000, 2PGY2000×1000. Hourly output: 80–400 tons. Designed for large-scale plants with one-click operation.
Conclusion
Choosing the right equipment is crucial for optimizing production and reducing costs. The?CNC Roller Press?is an excellent choice for sand and gravel producers looking to enhance efficiency, reduce energy consumption, and improve the quality of their products. Whether you need a small, medium, or large-scale crusher, the variety of?double roller crushers?available ensures that you can find a solution that fits your specific needs.
In mining, aggregates, and mineral processing, raw materials are often too large for direct use or sale. After collection, harvesting, or extraction, materials need size reduction for better market value. Rock crushers efficiently reduce the size of these materials. They break down large and medium rocks, making processing easier and more efficient.
What Is a Crusher?
A stone crusher machine reduces large materials into smaller pieces. Common types include jaw crushers, impact crushers, heavy hammer crushers, and double roller crushers. These machines use mechanical force to break rocks instead of chemicals or lasers. Primary crushers are often part of a larger material processing system. They work with secondary crushers, sand makers, sorters, conveyors, and screens.
For example, a double roller crusher can serve as a fixed part of a sand plant production line. Alternatively, with wheels attached, it can operate flexibly on-site, easily transported by a trailer.
How Crushers Work
stone crusher machine have durable, heavy-duty jaws or rollers in their chambers. These components crush materials effectively. Raw materials enter the crusher, and the jaws or rollers move to reduce the size. Sites often use multiple crusher types.
Heavy-duty crushers, like jaw crushers, handle the largest rock blocks. Secondary crushers, such as cone crushers, break these blocks into smaller sizes. Finally, in tertiary crushing stages, double roller crushers produce even finer materials. Afterward, smaller pieces are sent to screening or sorting machines for further processing.
Applications of Crushers
Crushers are essential in many industries. Quarries, mining operations, construction, demolition, and recycling frequently use this heavy equipment.
Road Construction: Crushers produce certified coarse aggregates for building durable roads.
Construction Sites: Crushed materials become essential components for site projects.
Pipeline Installation: Crushers create the base layers required for laying pipes.
Rock Salt Production: Crushers process rock salt for icy roads.
Glass Recycling: Recycled glass from crushers can be melted into new products.
Conclusion
Rock crushers and stone crusher machine play a vital role in processing raw materials. They ensure efficient size reduction for easier handling and better market value. From primary jaw crushers to tertiary double roller crushers, each machine adds precision to the process. Whether fixed or portable, crushers adapt to various industries and deliver reliable results.
Choose the right crusher for your operation and maximize productivity today.
How to configure a 60 ton/h double roller crusher sand making production line.
A mica sand making machine ensures precise crushing for high-quality sand production. Huashengming’s double roller crusher leads this process effectively.
Double Roller Crusher Mechanics Simplified
The mica sand making machine works by compressing mica between two rollers. These rollers rotate in opposite directions. This method ensures uniform particle size while preserving mica’s natural properties. Its adjustable gap allows control over final sand size.
Why Choose Huashengming’s Double Roller Crusher?
This crusher features a robust structure and adjustable settings. It handles high capacities effortlessly. Its energy-efficient design reduces operational costs while maintaining top performance. Additionally, the crusher’s durability minimizes replacement needs.
Double roller crusher come in large, medium, and small models. Here are the categories based on different models:
Small spring roller crushers, such as 2PGT400×250, 2PGT400×400, and 2PGT610×400, produce an hourly output of about 2-20 tons. These models are suitable for investment and use in small and medium-sized sand plants.
Medium-sized spring roller crushers, including 2PGT750×500 and 2PGT800×600, produce an hourly output of 10-50 tons.
Medium-sized hydraulic double roller crushers, such as 2PGY750×500, 2PGY800×600, 2PGY800×800, and 2PGY1000×800, produce an output of 20-80 tons per hour. These hydraulic models are more intelligent, offer higher output, and save costs.
The large flagship series of CNC hydraulic double roller crushers, including 2PGY1000×1000, 2PGY1200×1200, 2PGY1500×1000, 2PGY1800×1000, and 2PGY2000×1000, produce an hourly output of 80-400 tons. These models are suitable for use in medium and large sand plants.
Benefits of Mica Sand for Industrial Use
Industries benefit from uniformly crushed mica sand. Its consistent texture enhances final product quality. Furthermore, using this machine increases production efficiency, saving time and resources.
Easy Maintenance for Seamless Operations
Maintaining the crusher is straightforward with its user-friendly design. Scheduled checks ensure long-term reliability. This simplicity ensures continuous operations without unexpected downtime.
Exceptional Performance for Tough Materials
A granite sand making machine is designed to handle tough and abrasive materials. Granite, being one of the hardest stones, requires equipment that can withstand extreme conditions. Huashengming’s double roller crusher stands out with its robust build and innovative technology. It processes granite into uniform sand particles, ensuring high-quality output every time.
Efficiency That Saves Time and Money
One of the most significant advantages of using this machine is its efficiency. The double roller crusher operates with a high crushing ratio, reducing large granite blocks into fine sand effortlessly. Moreover, its adjustable settings allow you to customize the sand particle size according to your project needs. Whether you need coarse or fine sand, this machine delivers consistently.
Energy-Saving and Eco-Friendly Features
Huashengming’s double roller crusher is energy-efficient. It consumes less power compared to traditional crushing equipment, helping you save on operational costs. Furthermore, its low noise and dust generation make it an environmentally friendly option, promoting workplace safety and reducing pollution.
Durability and Ease of Maintenance
Durability is another standout feature of this machine. The crusher’s rollers are made of high-strength alloy steel, ensuring long service life even under heavy usage. Regular maintenance is straightforward, thanks to its user-friendly design, which minimizes downtime and maximizes productivity.
Conclusion: A Smart Investment for Your Business
Transitioning to a granite sand making machine is a smart move for any business in the construction or mining sector. With Huashengming’s double roller crusher, you not only improve efficiency but also enhance product quality. Its advanced features, reliable performance, and cost-effectiveness make it a top choice for granite sand production.
In conclusion, if you’re looking for a way to boost your production efficiency, invest in Huashengming’s granite sand making machine. Its superior design and unmatched performance set it apart from competitors. Start achieving better results and optimizing your operations today with this powerful equipment.
Hard Limestone Sand Making: Huashengming Roller Crusher Leads the Way
Hard limestone, a tough and abrasive mineral, has always been a focus in the mining and construction industry. Huashengming Heavy Industry's roller crushers have emerged as the ideal solution for processing hard limestone due to their high efficiency, energy saving, and environmental friendliness.
Huashengming hard limestone sand machine- The Ideal Choice for Hard Limestone Crushing
In addition, roller crushers employ a double-roll crushing principle. Two high-speed rotating rollers compress, grind, and shear materials, achieving highly efficient crushing. 1 Compared to traditional crushing equipment, Huashengming roller crushers offer several advantages:
High crushing efficiency: High-speed rotating rollers provide strong crushing force and high capacity, significantly improving production efficiency.
Uniform product size: Adjustable output particle size and excellent particle shape meet various specifications.
Low energy consumption: Advanced transmission systems reduce energy consumption and lower production costs.
Low noise and pollution: Smooth operation, low noise, and minimal environmental impact.
Easy maintenance: Simple structure for convenient maintenance.
Applications of Huashengming Roller Crushers in Hard Limestone Sand Making
Construction industry: Producing construction sand and aggregates.
Road construction: Producing base course materials and asphalt concrete aggregates.
Railway construction: Producing railway ballast.
How to Choose the Right Hard Limestone Sand Making Equipment
When selecting a suitable hard limestone sand making equipment, consider the following factors:
Material properties: Hardness, moisture content, and particle size of the material.
Production capacity: Required output of the production line.
Product particle size: Desired particle size of the final product.
Site conditions: Installation site conditions.
As a leading industry enterprise, Huashengming Heavy Industry can provide tailored solutions based on your specific needs.
Why Use a Granite Sand Machine?
Granite is one of the toughest materials to break down, making standard crushers less effective. Granite sand machines are specifically designed to handle this challenge, producing sand with minimal waste. They deliver uniform particles that are ideal for concrete mixes, decorative pathways, and as an alternative to natural sand.
Benefits of Using a Granite Sand Machine
1. High Durability and Efficiency
Granite sand machines are built to handle the abrasiveness of granite, which minimizes wear and tear. This durability ensures a long machine lifespan and reduces maintenance costs.
2. Adjustable Output for Specific Needs
Many granite sand machines offer adjustable settings, allowing you to control particle size. This flexibility makes them suitable for different applications, from coarse sand for construction to fine sand for landscaping.
3. Cost-Effective and Environmentally Friendly
By producing sand from granite locally, these machines reduce transportation costs and minimize the environmental impact associated with mining natural sand resources.
Choosing the Right Granite Sand Crusher
When selecting a granite sand making machine, consider the required production capacity and the machine’s ability to adjust the final sand size. For large-scale operations, a high-capacity machine is ideal. Huashengming Heavy Industry offers advanced double roller crushers that are effective for granite sand production, ensuring durability and efficient performance.
Conclusion
Investing in a granite sand crusher enables efficient production of durable, high-quality sand suitable for various construction and landscaping needs. With models like those from Huashengming Heavy Industry, your operation gains reliability, cost savings, and sustainable sand production.
The dolomite sand making machine is an essential tool for producing high-quality sand. With its efficient design, this machine transforms dolomite into fine sand, ideal for construction projects. It is easy to operate, durable, and designed for high-output environments.
Moreover, a double roller crusher is an excellent addition to enhance sand production. This crusher efficiently breaks down dolomite rocks, creating consistent sand particles. Compared to other crushers, the double roller crusher provides stable results, reducing material waste.
Additionally, using the dolomite sand crusher with a double roller crusher optimizes production time. It quickly processes large amounts of dolomite, ensuring a steady sand supply for projects. This combination is especially beneficial for construction companies looking to maximize output and maintain quality.
Furthermore, the double roller crusher requires minimal maintenance, lowering long-term costs. Its sturdy design ensures reliable performance, even in demanding environments. By integrating a dolomite sand crusher with a double roller crusher, you achieve efficient, cost-effective sand production.
For companies focusing on dolomite sand production, these machines are essential investments. They improve efficiency, reduce costs, and ensure quality output—perfect for today’s competitive market.
